easiest to check first...
FOR CLARITY, MY REPLIES WILL BE CAPS/BOLD
Do you use grease?
NO, USUALLY MILTEC 1 WEAPONS OIL. Could be that the firing pin safety is gummed, with caked grease, residue, brass flakes, etc. preventing the bump on the trigger bar (disconnector) from actuating it. Pull the slide and see if you can press it in with your finger. (see 1st pic).
YES, MOVES FREELY WITH LIGHT, BUT POSITIVE SPRING RETURN TO DOWN POSITION. I would say a thorough cleaning and degunking may be in order.
I'MA GWAN DO DAT ANYWAYS, MAKES GUD SENSE...
I was also going to guess the disconnector on the trigger bar could be rounded off (had a Bernadelli with that issue) preventing it from tripping the safety, but most likely not if it shot fine last time you used it. But since it is a possibility, with the slide off look at the rounded little tab that sticks up from your trigger bar that actuates/trips the safety. (See pic with red circle). Make sure it is not overly worn down. I have no idea just how used your gun is, as it would take a LOT of usage to wear that down.
AGREE, IT SHOULD TAKE WAAAY MORE THEN I'VE SHOT THIS GUN, OR BE MADE OUT OF SOFT ALUMINUM! BUT, VISUALLY INSPECTED; SAT.
Also, your little plate on the side of your grip may have worn from usage as the trigger bar can rub it thin, or can bulge it outward over time. Along the same lines, the little plate may have been removed at one point and not reinstalled tightly.
FIT OF PLATE TO FRAME INSPECTED; SAT. TESTED VISUALLY, THREADED FASTENER NOT STRIPPED, TACTILE MOVEMENT OF TRIGGER BAR LOBE INDICATED ONLY MINIMAL (TO NO) SIDE TO SIDE MOVEMENT AND NOT IMPAIRED IN FORE TO AFT MOVEMENT. Either of these (worn plate/trigger bar cover or the plate/cover being loose or bulged) would allow the trigger bar to move around too much, allowing it to travel away from the safety, so that the little trigger bar bump (disconnector) is no longer aligning with the safety to actuate it. See last pic.
SEE ABOVE.
Lastly, here’s a related, past thread about this kind of stuff, with a similar issue and another thing to check. Rather than rewrite it all, it was easier just to copy and paste the link. The moderator that gave the solution with pics really knows his stuff and I would be willing to guess that this is the most likely culprit over everything I wrote above:
http://www.kahrtalk.com/showthread.p...y-fails-to-arm
In that thread, and in the last pic below, you’ll see a spring that pushes the trigger bar upward. If that spring is not in it’s proper place, it would allow the trigger bar too not return fully upward. Same as what I mentioned above about the side plate being overly worn or improperly installed, that spring would also not have a tight fit and it’s function can/could be effected.
THAT WAS A GREAT DIS/RES DESCRIPTION, WHICH I COPIED TO KEEP, THANKS! THE SPRING SEEMS POSITIONED PROPERLY AND PROVIDING PROPER UPWARD TENSION ON THE TRIGGER BAR.
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