OK folks, here's how I did it (it's not a "how to do it", so proceed with caution and at your own risk if decide to attempt something similar)
Note!: While I'm very pleased with the results of these mods, some folks have tried modifying the follower (though not exactly as I did) and not had the same results (to varying degrees). It could be that I just encountered a "perfect storm" with this mod and my particular gun. If you attempt something similar please keep this in mind and be sure to read their posts.
First off I want to give some credit where it is due. I’m sure many here have seen this video: http://www.youtube.com/watch?v=LPa3MtWkias
Basically, the maker of it suggests the use of a ProMag magazine to facilitate loading the first round from a magazine.
I finally acquired a ProMag (thanks Jim) for a little hands on research. ProMag has something of a less than stellar reputation on the internet. I’m not going to try and change that because, after seeing this magazine, I believe it’s warranted. I do need to mention that this magazine was used, so read the following with that in mind. My ProMag is a ten round magazine; I found the spring is totally inadequate for that configuration. To compound this, the follower is rough and oversize. The magazine would only feed two rounds before a nose dive stoppage on the third round. However, it did feed the first round easily; now is that because of the loose spring tension (my Kahr will usually feed without issue from a downloaded magazine) or something else. After a little comparison, I decided to eliminate the magazine tube from the equation and opted to try the ProMag follower in a Kahr magazine. My first thought here was use the Kahr spring, but it will not work with the follower unless the follower is modified to accept it. Speaking of modifications, the follower needs to sanded on it sides and rear to function without binding in the Kahr tube. I tried installing the follower with the ProMag spring and was able to fit it all in the Kahr magazine tube. This combination allowed for a capacity of 7 rounds (just like a complete Kahr unit). It also put the rounds under much more spring tension. Bench testing confirmed that the top round still fed easily and that the follower would lock the slide back. Testing in the field, the magazine functioned without issue. If the ProMag spring will hold up, I believe this is a viable modification as is.
Here's the ProMag follower/spring in a Kahr tube at work: http://www.youtube.com/watch?v=CYYZrSqGTdk
I’m not inclined to trust that spring; beside that, I’m not sure where to find a replacement if need should arise.
As it did put comparable (to an OEM magazine) pressure on the top round, I decided that the follower is the reason this all works. Now, I probably could modify the follower to work with the Kahr spring and be done with it, but after some study thought I could modify the Kahr follower to work and eliminate the need to buy extra parts.
What I did to the Kahr follower requires a pencil and some sand paper.
There is a transition point on the Kahr follower where the front portion of the feed surface slopes downward from the rear section. I decided this needs to be reduced and moved forward. I did this by wrapping the pencil in sandpaper and sanding along the rear plane of the follower maintaining it original angle. This did not totally solve the feeding issue, but perhaps it might if you took it further than I did. Then again, you risk sanding through the top of the follower. Next, I sanded the top of the follower, reducing the two ridges there. I did this by laying the sandpaper on a flat surface and sanding the top by moving the follower (again maintaining the existing angle). Now we’re cooking! Bench testing results were great as the top round feeds much easier than the stock configuration and there is no change to how the slide locks back. My previous video shows how it works, but here's another where I somewhat ride the slide home:
http://www.youtube.com/watch?v=ogM036r016M
How to sand:
How much to sand with the pencil backed sandpaper:
How much to sand using a flat surface (remove just under .06"). I suggest repeated testing as material is removed to preclude manufacturing tolerances causing any issues) :
Finished:
For comparison:
Update - I had an interesting development:
"... I had both mags apart yesterday and upon reassembly, both required brisk manipulation to feed hollow point (no more riding the slide). I was dumbfounded by this development, but figured it had to be something I had done. A quick checked showed that everything looked good (parts were clean and installed correctly with the springs properly orientated). I decided to flip ends of the springs and was back in business after doing this. While this worked, I've no clue why other than there is the slightest difference between ends of the springs (and on both springs). The end that seems to have a less steep angle on the last coil needed to be at the follower. I'm going to follow this up when the new springs arrive."
So for now, I'm pleased with my modified mags, but want to do more testing. (as of 5-27, make that "very pleased" )
Regards,
Greg